Our traditional organic bulk black tea is manufactured using the same method and surprisingly the same equipment that we utilized roughly thirty years ago. Our current factory manager learned the processing method from our longstanding Darjeeling tea maker, so the tea we produce is nearly identical to Darjeeling's Second Flush in terms of make, character, and feel. However, what sets Nepali black teas apart is the age of the tea bushes. While Indian tea bushes in Darjeeling are around 200 years old, Nepali tea plants are relatively young at about 50 years old. This results in a fresher, more floral undertone across all our teas.
When it comes to producing bulk black tea, there are four key phases involved: withering, rolling, oxidation, and drying. In the summer, each tea bush typically yields two leaves and a bud, plucked every seven days. This is the busiest season for production, as the plants reach peak maturity under ideal heat and rainfall conditions. After harvesting, the freshly plucked leaves are allowed to wither in troughs for several hours or overnight, depending on the leaf type and season. Once withered, the rubbery leaves are transferred to a rolling machine that twists and bruises them, breaking down cell walls and initiating oxidation by exposing them to air.
Following approximately thirty minutes of rolling, the tea leaves are left to oxidize for several hours, depending on the desired flavor profile. The tea maker then carefully dries the oxidized leaves in a drying machine to lock in the aroma and flavor. This dried tea, known as DMT (Dryer Mouth Tea), is then passed through a series of sorting machines to classify it into different grades such as SFTGFOP1, TGBOP, GOF, and others. After machine sorting, the teas undergo final hand sorting to ensure quality.
For our Himalayan Earl Grey, once the drying and sorting processes are complete, the tea is gently infused with pure bergamot oil, imparting its signature citrusy aroma and bright, refreshing taste. Finally, blue cornflower petals are added purely for aesthetic appeal to give the blend its vibrant blue highlights, making it as visually striking as it is aromatic.